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Panasonic NPM-D3A Pick and Place Machine

Panasonic NPM-D3A Pick and Place Machine

Machine Introduction: Panasonic NPM-D3A Pick and Place Machine is a next-generation high-speed SMT placement machine designed for advanced electronics manufacturing. It features dual-lane architecture, high-precision mounting, and intelligent automation functions that significantly boost...

Machine Introduction

 

Panasonic NPM-D3A Pick and Place Machine is a next-generation high-speed SMT placement machine designed for advanced electronics manufacturing. It features dual-lane architecture, high-precision mounting, and intelligent automation functions that significantly boost production efficiency and reduce labor cost. With a maximum placement speed of 92,000 cph and precision up to ±30 μm(optional ±25 μm), the NPM-D3A delivers exceptional performance for high-mix, high-volume SMT production lines.

Equipped with the latest lightweight 16-nozzle head V3A, multi-recognition camera system, and autonomous line-control technology, the NPM-D3A optimizes takt time, minimizes downtime, and supports automated recovery and changeover. It is ideal for factories seeking higher OEE, stable quality, and flexible production of microchips, mid-size, and large components.

The NPM-D3A integrates seamlessly with Panasonic software solutions, enabling full data traceability, intelligent feeder management, and advanced APC control for continuous, defect-free manufacturing.

 

Key Features

 

• Ultra-high speed placement – Up to 92,000 cph with 16-nozzle V3A head
• High mounting accuracy – ±30 μm, optional ±25 μm for advanced processes
• Dual-lane system – Full independent or alternate placement to maximize throughput
• Wide component range – Supports 03015 chips to large components (up to L100 × W90 × T28 mm)
• Multi-recognition camera – High-speed 2D/3D component inspection and recognition
• Autonomous line control – Auto recovery, remote error handling, and real-time optimization
• Automatic changeover – Seamless model switching for multi-product production
• Smart feeder management – Intelligent tape feeders, setup navigator, and parts supply guidance
• APC quality control – Feedback/Feedforward correction with AOI/SPI integration
• High area productivity – Compact footprint with dual-lane, dual-printer compatibility

 

 

The Panasonic NPM-D3A delivers next-level SMT performance with the new lightweight 16-nozzle V3A head, achieving up to 92,000 cph in high-production mode and ±37 μm placement accuracy. In high-accuracy mode, it maintains ±30 μm precision (optional ±25 μm). Enhanced stability, faster multi-recognition camera processing, and improved pickup algorithms ensure superior handling of 03015 microchips, larger components, and high-mix production demands. This advanced design maximizes productivity, accuracy, and overall SMT line efficiency.

panasonic npm d3a

 

 

The lightweight 16NH V3A head boosts SMT productivity by enabling simultaneous X–Y axis motion during parts recognition. Combined with the fast multi-recognition camera, the system optimizes placement routing, shortens takt time, and ensures faster, more efficient component mounting-especially in dual-lane production environments.

automatic smt pick and place machine

 

 

The NPM-D3A enhances SMT productivity with a powerful multi-recognition camera that integrates 2D and 3D sensing in a single scan for faster, more accurate component verification. Its selectable Alternate, Independent, and Hybrid Placement modes optimize dual-lane production, while fully independent placement-enabled through direct connection with NPM-TT2-significantly improves cycle time for mid and large components. This advanced dual mounting method boosts total line output and ensures efficient high-mix manufacturing.

pick and place machine for large borad

 

 

The NPM-D3A's automatic recovery option boosts machine availability by automatically adjusting pickup positions without stopping production. When an error occurs, the system performs automatic feed and teaching, allowing the line to resume operation seamlessly. This nonstop recovery function minimizes downtime and ensures stable, continuous SMT production.

SMT Pick and Place Machine with Flexible Feeder System

 

 

The NPM-D3A's remote operation option enables operators to recover from pickup position errors and component placement errors without approaching the machine. By allowing human-judgment-based corrections from a centralized monitor room, the system reduces reaction time, shortens error recovery, improves operating rate, and supports efficient, labor-saving SMT production.

high precision pick and place machine

 

 

The NPM-D3A enhances inspection accuracy with the AOI Info Display Option, showing NG component details directly on the mounter's screen for faster troubleshooting. Its high-quality mounting functions- including warpage detection before placement and X/Y shift inspection after placement-ensure precise handling of thin and large components. These advanced recognition features improve post-process efficiency, reduce defects, and maintain stable SMT production quality.

high speed pick and place machine

 

Youtube Video

 

 

Technical specifications

 

NPM-D3A TECHNICAL SPECIFICATIONS

 

Category

Specification

Model ID

NPM-D3A

PCB Dimensions – Dual Lane Mode

L 50 mm × W 50 mm to L 510 mm × W 300 mm

PCB Dimensions – Single Lane Mode

L 50 mm × W 50 mm to L 510 mm × W 590 mm

PCB Exchange Time – Dual Lane

0 s (When cycle time ≤ 3.6 s)

PCB Exchange Time – Single Lane

3.6 s (With short conveyors)

Electric Source

3-phase AC 200 / 220 / 380 / 400 / 420 / 480 V, 2.7 kVA

Pneumatic Source

0.5 MPa, 100 L/min (A.N.R.)

Dimensions (ITF17 × 2)

W 832 mm × D 2 652 mm × H 1 444 mm

Dimensions (ASF34 × 2)

W 832 mm × D 2 571 mm × H 1 444 mm

Mass (ITF Configuration)

1 900 kg

Mass (ASF Configuration)

1 870 kg

Placement Head Type

Lightweight 16-Nozzle V3A (Per Head)

Placement Speed (High Prod. ON)

46 000 cph (0.078 s/chip)

Placement Speed (High Prod. OFF)

38 000 cph (0.095 s/chip)

Placement Accuracy

±37 μm/chip (ON), ±30 μm/chip (OFF), Option: ±25 μm/chip

Component Size Range

0402 chip to L 8.5 × W 8.5 × T 3 / T 6

 

03015 chip support (Option)

Tape Width (Taping)

4 / 8 / 12 / 16 / 24 / 32 / 44 / 56 mm

Stick Feeder

-

Tray Feeder

Max. 68 (4, 8 mm tape)

Placement Head Type

Lightweight 8-Nozzle Head (Per Head)

Placement Speed

21 500 cph (0.167 s/chip)

Placement Accuracy

±30 μm/chip, ±30 μm/QFP

Component Size Range

0402 chip to L 45 × W 45 × T 12

 

or L 100 × W 40 × T 12

Tape Width (Taping)

4 / 56 / 72 mm

Stick Feeder

Max.16

Tray Feeder

-

Placement Head Type

2-Nozzle Head (Per Head)

Placement Speed

5 500 cph (0.655 s/chip)

 

4 250 cph (0.847 s/QFP)

Placement Accuracy

±30 μm / QFP

Component Size Range

0603 chip to L 100 × W 90 × T 28

Tape Width (Taping)

4 / 56 / 72 / 88 / 104 mm

Stick Feeder

-

Tray Feeder

Max.20

Notes

03015/0402 chip requires specific nozzle/feeder

 

±25 μm accuracy is optional

 

T6 components require dedicated short nozzles (≤ 6.5 mm)

 

Product data is for reference only. Please contact us to confirm the latest information.

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