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Nitrogen Reflow Soldering Oven

Nitrogen Reflow Soldering Oven

This advanced Nitrogen Reflow Soldering Oven is designed to meet the demands of modern high-density and lead-free SMT production.
By integrating precise thermal control, efficient nitrogen management, intelligent flux recovery, and a stable transportation system, the machine delivers consistent soldering quality, high throughput, and long-term process stability.

Machine Introduction

This advanced Nitrogen Reflow Soldering Oven is designed to meet the demands of modern high-density and lead-free SMT production.
By integrating precise thermal control, efficient nitrogen management, intelligent flux recovery, and a stable transportation system, the machine delivers consistent soldering quality, high throughput, and long-term process stability.

Engineered for both high-mix and high-volume manufacturing, the system ensures reliable performance on complex PCB assemblies, including fine-pitch components, BGA, CSP, and high thermal mass boards.
Its modular design, low operating cost, and intelligent control architecture make it an ideal solution for manufacturers focused on quality, efficiency, and reliability.

 

Reflow Oven Technical Key Features

Independent Multi-Zone Temperature Control

losed-loop control per zone with temperature accuracy within ±1.0 °C and high profile repeatability.

Efficient Convection Preheating

Optimized airflow ensures uniform heating at low wind speed for mixed-size and high thermal mass PCBs.

Fast Thermal Recovery

Advanced PID control enables rapid temperature compensation with fluctuations within ±1.5 °C under varying load conditions.

Double-Sided Multi-Zone Cooling

Top and bottom cooling provides controlled high cooling rates and stable PCB exit temperature.

Servo-Driven Precision Conveyor

Accurate speed control and smooth PCB transport at line speeds up to 160 cm/min.

Optional Nitrogen & Flux Management

Whole-process low-oxygen control (50–200 ppm) and staged flux recovery improve wetting and reduce maintenance.

 

Precise Nitrogen Control Across The Entire Process

Our advanced nitrogen system provides independent closed-loop oxygen monitoring for each temperature zone, ensuring stable low-oxygen conditions throughout the whole reflow process.

 

Oxygen concentration can be precisely controlled within 50–200 ppm

Independent control for each heating zone guarantees consistent and repeatable soldering results

 

Optimized nitrogen usage reduces operating costs while maintaining process stability

Nitrogen Reflow Soldering Machine

Why Low-Oxygen Control Matters

Maintaining a low-oxygen environment is critical for modern SMT production, especially for lead-free soldering, fine-pitch components, and miniaturized assemblies.

  • Prevents secondary oxidation of solder joints, improving wetting and joint reliability
  • Expands the lead-free soldering process window, making process setup and tuning easier
  • Reduces solder surface tension in a nitrogen atmosphere, allowing lower peak temperatures and shorter reflow time
Nitrogen Atmosphere Reflow Oven

Intelligent Flux Recovery System

To further enhance process stability and cleanliness, the system integrates an intelligent flux recovery solution.

 

Staged Flux Recovery Design

By leveraging the physical characteristics of flux volatilization, volatile organic compounds are captured and recovered in stages, reducing contamination inside the oven

SMT Nitrogen Reflow Oven

Bottom Exhaust Recovery Design

The specially designed bottom exhaust recovery structure prevents flux accumulation at the exhaust ports, eliminating flux dripping issues during production.

Inline Nitrogen Reflow Soldering Oven

High-Efficiency Preheating Module

Designed to deliver stable and uniform heating, even when processing boards with large component size differences.

  • Maintains high thermal efficiency at low convection airflow
  • Minimizes temperature shadowing on mixed-technology PCB assemblies
  • Ensures smooth and reliable heat transfer from preheating to reflow
Lead Free Nitrogen Reflow Oven

High Throughput, Low Energy Consumption

The system is engineered for high productivity without sacrificing energy efficiency.

  • Production speed up to 160 cm/min
  • Optimized thermal management system reduces overall power consumption
  • Ideal for high-speed, high-precision PCB assembly lines
SMT Reflow Oven with Nitrogen

Excellent Temperature Control Accuracy

Precision temperature control is critical for consistent soldering quality.

  • Temperature deviation between set value and actual value within ±1.0°C
  • Temperature fluctuation between no-load and full-load conditions within 1.5°C
  • Temperature difference between adjacent zones within 100°C, supported by fast heating and cooling response
High Precision Nitrogen Reflow Oven

Fast Thermal Recovery Capability

The advanced PID control system combined with a high heat-capacity furnace structure provides rapid thermal compensation, even under changing load conditions.

  • Fast temperature recovery during continuous production
  • Stable thermal performance under full-load and no-load conditions
  • Furnace temperature fluctuation within ±1.5°C
Nitrogen Reflow Oven for PCB Assembly

 

Excellent Cooling Performance

Multi-Zone Double-Sided Cooling Design
The advanced cooling module ensures fast, controlled, and uniform cooling after reflow.

  • Multi-zone, double-sided cooling structure
  • Designed for PCB assemblies with high thermal mass
  • Ensures low and stable product outlet temperature

Superior Cooling Compared To Traditional Designs

Compared to conventional single-sided cooling, this system achieves significantly faster cooling rates:

  • Faster temperature drop from 200°C to 150°C
  • Shorter cooling time from 200°C to 100°C
  • Improved profile consistency across the entire PCB
Industrial Nitrogen Reflow Soldering Oven

Servo-Driven Transport Control Unit

  • Servo motor drive system ensures precise speed control
  • Smooth and stable PCB transportation throughout the oven

Adjustable Guide Rail System

  • Synchronised front and rear width adjustment via driving shaft
  • Compatible with both synchronous screw and belt drive mechanisms
  • Adjustable oil cup lubrication system eliminates lubrication imbalance

Built for Demanding SMT Applications

This thermal and transport system is ideal for:

  • Lead-free soldering processes
  • High-density, fine-pitch, and high thermal mass PCB assemblies
  • High-mix, high-volume production environments

Reflow Oven Technical Specifications

KTS Series

Item

KTS-0804 / 0804-N

KTS-1004 / 1004-N

KTS-1204 / 1204-N

Dimensions (L×W×H)

5900 × 1495 × 1630 mm

6622 × 1495 × 1630 mm

7313 × 1495 × 1630 mm

Standard Color

Corrugated White

Corrugated White

Corrugated White

Net Weight

Approx. 2800 / 2950 kg

Approx. 3250 / 3400 kg

Approx. 3700 / 3850 kg

Electric Supply

AC 380V 3Ph 5W 50/60Hz (AC 220V 3Ph optional)

Same

Same

Electric Power

65 / 69 kW

81 / 85 kW

93 / 97 kW

Power for Starting

30 / 32 kW

32 / 34 kW

37 / 39 kW

Power Consumption

7.5 / 8.5 kW

8.5 / 9.5 kW

10.5 / 11.5 kW

Components Clearance

PCB Top 30 mm / Bottom 25 mm

Same

Same

KTD Series

Item

KTD-0804 / 0804-N

KTD-1004 / 1004-N

KTD-1204 / 1204-N

Dimensions (L×W×H)

5900 × 1725 × 1630 mm

6622 × 1725 × 1630 mm

7313 × 1725 × 1630 mm

Standard Color

Corrugated White

Corrugated White

Corrugated White

Net Weight

Approx. 3150 / 3300 kg

Approx. 3650 / 3800 kg

Approx. 4150 / 4300 kg

Electric Supply

AC 380V 3Ph 5W 50/60Hz (AC 220V 3Ph optional)

Same

Same

Electric Power

71 / 74 kW

89 / 92 kW

101 / 105 kW

Power for Starting

33 / 35 kW

35 / 37 kW

40 / 42 kW

Power Consumption

9 / 9.5 kW

10 / 11 kW

11.5 / 13 kW

Components Clearance

PCB Top 30 mm / Bottom 25 mm

Same

Same

KTS-L Series

Item

KTS-0804L / 0804L-N

KTS-1004L / 1004L-N

KTS-1204L / 1204L-N

Dimensions (L×W×H)

5900 × 1725 × 1630 mm

6622 × 1725 × 1630 mm

7313 × 1725 × 1630 mm

Standard Color

Corrugated White

Corrugated White

Corrugated White

Net Weight

Approx. 3100 / 3250 kg

Approx. 3600 / 3750 kg

Approx. 4100 / 4250 kg

Electric Supply

AC 380V 3Ph 5W 50/60Hz (AC 220V 3Ph optional)

Same

Same

Electric Power

71 / 74 kW

89 / 92 kW

101 / 105 kW

Power for Starting

32 / 34 kW

34 / 36 kW

39 / 41 kW

Power Consumption

8 / 9 kW

9.5 / 10 kW

11 / 12 kW

Components Clearance

PCB Top 30 mm / Bottom 25

Same

Same

 

Product data is for reference only. Please contact us to confirm the latest information.

 

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Why Partner with Us

  More than just equipment supply - complete SMT line solutions
Real project experience with installed and running SMT lines
Strong engineering support for automation and integration
Reduced integration risk and faster line start-up
Dedicated technical support throughout the project lifecycle

 

About Us

We specialize in complete SMT line solutions and automation integration, delivering reliable equipment and proven production lines backed by real project experience.

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